Your reciprocating piston compressor will have a smooth start up, thanks to the unloader valve. The air compressor unloader is valve is a small, but important, part of the reciprocating piston compressor. Big unloader valve which is controlled by a small pilot unloading valve.
The following blog post will help you understand the piloted unloader valve by pointing out its components, explaining how it works and describing the adjustment process. The diagram below shows the components of our most common piloted unloader valve, part number 131B. How It Works. Piloted unloader valves combine a pilot valve and an unloader valve to run an air compressor continuously.
The air compressor unloader valve provides a critical function in preparing your air compressor to restart. A failed air compressor unloader valve is one of the most common reasons why your air compressor cannot restart after you have used air from the compressor tank. What the unloader valve does is that is responds to the compressor pressure switch turning the power off to the motor and allows any air that may be trapped over the piston, or pistons on a multi-cylinder air compressor, to vent to atmosphere, removing any load that the trapped air may have created over the cylinder piston.
air compressor unloader valve Related Question:
What does an unloader valve do on an air compressor?
An air compressor unloader valve is a device used by air compressors to release the trapped air inside the compression chamber and tank discharge line when the motor stops. This allows the motor to start up easier.
How do you know if your air compressor unloader is bad?
You can have two problems. Air leaking from an “unloader” valve on the pressure switch continuously (after the motor shuts off) is an indication of a leaking tank check valve, not a bad pressure switch. Air leaking from the unloader while the motor is running is an indication of a bad unloader valve.
How does main air compressor unloader work?
How Does an Unloader Valve Work? When the air pressure inside the compressor’s tank reaches the pressure switch’s cut out pressure (the point when air is no longer delivered), the switch automatically trips off and interrupts the power supply to the motor.
How do I know if my unloader valve is bad?
Water leaks and inconsistent behavior are also signs of a potential failure in the near future. González: The typical signal when there is an unloader malfunction is a reduction of flow through the nozzle, which results in pressure loss. Dean: Typical symptom of an unloader failure is a sudden smooth pressure loss.
What is compressor unloading?
Unloading in a compressor is done to reduce the starting load and high starting torques. This is done by energizing a solenoid valve which in turns opens the outlet of compressor to atmospheric pressure and hence the only work done by compressor is to overcome friction.
What is the purpose of an unloading valve?
Unloading valves are typically used in high-low circuits. The circuit is sometimes referred to as a fast approach, slow feed circuit. The unloading valve is put to good use in a system where a high flow volume is needed at a lower pressure, and then later a low flow volume is required with a higher pressure.
How does an unloader valve work?
A trapped pressure unloader is a simple valve with a spring mechanism mounted in a Brass body. There is A channel within the body that gives water access to the back of a piston. When the trigger is released the pressure against the piston increases and pushes the spring open to allow the water to pass into the bypass.
What happens if unloader valve is bad?
A failed unloader valve can cause high pressure at the nozzle. The unloader valve recirculates water to the pump inlet when the pump is running but the spray wand isn’t in use.
Why does my pressure washer dies when trigger released?
If a pressure washer stalls when the trigger is released, this usually indicates a fault in the unloader valve. It is a simple process to remove and replace the unloader.
Can you adjust an unloader valve?
Now while the gun is engaged you can adjust the pressure by turning the adjusting knob between the two nuts and the nylock on top. If you adjust the unloader without the gun engaged, when you do engage the trigger parts in the unloader move rather violently and could damage the unloader.
What is thermal relief valve?
The TRV is designed to protect the pump and operators in circumstances when the pump is running and the discharge outlets have been closed. In this situation, energy absorbed by the pump is converted into heat causing the pump water to heat up.
What is a pump unloader?
The unloader diverts the flow of water from the outlet side of the pump back to the inlet side, causing water to flow in a loop back to the pump under virtually no pressure rather than to the nozzle under operating pressure. Flow may be directed back to the pump inlet or to a float tank or other type of reservoir.
