A catalyst for this seems to be Jim Cummings article “Home Shop Bandsaw” in Fine Woodworking #63. From the hundreds of bandsaw owners I’ve talked with since the article appeared, it seems there are lingering questions on how to adjust a bandsaw blade, the blade choice and operation. Understand how the blade functions as part of the overall machine, and how to align it. “To find the correct tension, you can start with the tension scale on your saw, but you will probably need to fine tune the adjustment. With the saw unplugged, increase the tension on the blade until pushing on the side of the blade with your finger using a moderate amount of force deflects the blade about a 1/4” from its normal position. At no time should the blade bear hard on the thrust bearing when the blade is idling. The side guides are meant to prevent blade twisting and should be set as close as possible without touching or binding on the blade when it is idling. An interesting experiment is to set the side guys too far from the blade and notice how increased feed pressure and turning make the blade wander. Learn more about using, setting up and tuning Bandsaws:Understanding Bandsaw Blades – Everything you need to know! Are your bandsaw wheels coplanar?What is the best Resaw technique: 3 Ways To Resaw.
Whether you’re a beginner or could just use a refresher, we’re going to walk you through the process for a perfect bandsaw blade adjustment setup every time, no matter what blade you install. Lower the upper blade guide, open the wheel housing(s) and blade guard and carefully remove the blade. So it should be no real shocker that you’ll encounter conflicting schools of thought regarding blade placement on the wheels and how it affects blade “Drift”.
Knowing something about basic band saw blade alignment and tracking can be extremely useful information. The band saw blade passes through a set of steel or heavy plastic blocks, which keep it aligned as it cuts wood placed on the band saw table. The application of tension to align and provide good tracking of a band saw blade is the key in selecting the size of a band saw blade for its correct application.
Even a low-end bandsaw blade tension meter can cost $300. If you use your bandsaw a lot or are doing delicate work, having the proper tension on the blade can be critical and the only way to accomplish this is with a bandsaw blade tension meter. With the bandsaw blade properly installed, and tensioned, and the blade guides properly set, the next issue is to make sure that the bandsaw table is square and level. We suggest that you go through the setup steps in this how to set up a bandsaw properly: the ultimate g guide before starting a new project and each time you change your bandsaw blade.
On a typical wood or metal cutting blade the hook or of point of the blade should be pointing down for a vertical blade bandsaw, or for a horizontal blade saw the hook of the teeth should be pointed such that they enter the workpiece first as the blade moves. During regular cutting on a well set up bandsaw the blade will move or bow backwards a bit as you press the workpiece into it. The side guides will assist in keeping the blade cutting straight, but they are not an iron lock on the blade forcing it to cut straight.
“If you put a reasonably wide blade and get it running cleanly where it belongs on the wheels, you can square the table using a straightedge to extend the blade and measuring to the miter slot. If the miter slot is square to the machined front of the table, you can just use a combination square on the table edge and visually verify that the blade and square are parallel.”You are not going to get.001” accuracy on a band saw, but you don’t really need to. Once you’ve got it as good as you can get, verify the alignment by freehand sawing with a sharp, properly set up blade a piece of hardwood stock a bit longer than the table is deep in a straight line marked parallel to the stock edge. If your saw is set up properly, the stock will be parallel of the miter slot.
how to align a bandsaw blade Related Question:
Why won’t my bandsaw cut straight?
Band Saw: Why won’t my band saw cut straight? When the band saw cuts crooked, a dull blade, improper feeding, loose blade tension or not using a work piece guide could be the cause. Use the rip fence or miter gauge to guide the work piece uniformly through the cutting blade to make straight cuts.
How much tension should a bandsaw blade be?
For carbon steel toothed blades (cutting blades) this is typically 15,000 to 25,000 PSI. Slitting type blades typically are tensioned in the range of 12,000 to 20,000 PSI. In general bandsaw blades are never tensioned past 35,000 psi.
How tight should metal bandsaw blade be?
The blade should deflect no more than 1/4 in. A good place to begin is to tension the blade until the meter reads proper tension for the next wider blade. For example, if you’re tensioning a 3/8-in.
What causes bandsaw drift?
Drift is cause because the blade buckles under the load. You can see that by stretching a ribbon between 2 points and applying a pressure to one of the edges, it will turn sideway easily. A sharp blade and high blade speed will help a lot with that.
Why does my bandsaw spark?
Ceramics can cause sparks. Or, if your thrust bearing is too far past the blade, more toward the center of the bearing than the edge, then it won’t turn and you’ll get sparks too, and possibly wear a groove in the bearing.
Why does my metal bandsaw not cut straight?
Blade is Running in the Wrong Direction Make sure the blade is running in the correct direction. On machines powered by three phases power so it is common to get the wiring reversed and have the blade running the wrong direction. On all vertical blade bandsaws the working portion of the blade should go down.
Why does my bandsaw blade wobble?
The blade on a saw left idle for long periods of time can leave an impression in the rubber tire which might cause erratic tracking. Purchase and install aftermarket replacement tires. (Search for “bandsaw tire” at woodcraft.com.) If you still see a back-and-forth motion, the culprit is probably the wheel itself.
Why are my bandsaw cuts wavy?
Re: Band saw Cutting Wavy Cuts. The clasic cause for wavy lumber is pushing a dull blade past it’s limits. Sharp don’t get it. On these low powered mills, the blade gotta be razor sharp..
When operating a bandsaw in which direction do the teeth point?
2. The teeth on the blade of a properly installed bandsaw should point downward in the direction of blade travel.
Why do bandsaw blades break?
Machine Defects Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.