More info about band saw cutting techniques

Width: Wider blades are best for thicker wood and straight cuts because they ‘wander’ less than narrow blades. The square steel guide blocks found on many older saws are bad news: They can cause a blade to overheat, and they’ll quickly dull a blade if they come into contact with its teeth. Cut tighter curves, reduce blade vibration and increase blade life by truing the blade with a saw blade finishing stone.

You can change a band saw blade and tension it properly in a couple of minutes. Turn on the band saw and position the pencil line parallel to the blade at the point where the blade should enter the wood. Install a thin, fine-tooth blade that is at least 1/2 inch wide into the band saw.

In our new six-part weekly video series, Advanced Bandsaw Techniques, Scott Phillips and PopWood’s David Lyell take a look at what bandsaws can do for you. Scott takes a little time to show some of the very important steps to getting your bandsaw ready to perform: adjusting the guides to properly support and guide the blade; and setting up the blade itself for the best possible cut. Making a cabriole leg is one of the classic bandsaw compound cuts, and Scott and David work through the steps to doing it well!

Billerica, MA, December 2018: RIKON Power Tools new six-part series of bandsaw techniques in association with Popular Woodworking with Scott Phillips. In Popular Woodworking’s new six-part weekly video series, Advanced Bandsaw Techniques, Scott Phillips and PopWood’s David Lyell take a look at what bandsaws can do for you. Join Popular Woodworking for this series on getting more from your bandsaw.

band saw cutting techniques Related Question:

What style of cutting does the band saw use?

With the correct blade, a band saw can cut wood or metal, in either curves or straight lines. Blades come in a variety of widths and tooth counts. Narrower blades are good for tighter curves, while wider blades are better at straight cuts.

What is the most common cut performed on a band saw?

The most common use of a band saw is making curved or irregular cuts. When making irregular cuts it’s important to match the blade size to the radius being cut.

How much tension should a bandsaw blade be?

For carbon steel toothed blades (cutting blades) this is typically 15,000 to 25,000 PSI. Slitting type blades typically are tensioned in the range of 12,000 to 20,000 PSI. In general bandsaw blades are never tensioned past 35,000 psi.

Can a band saw cut curves?

Whether it’s a tight curve or a closed opening, you can cut it on your band saw with a couple of easy tricks. Cutting on the band saw can be the same thing. The narrower the blade, the tighter the spots you can cut; in fact, some band saw blades rival a scroll saw for cutting tight curves.

Why won’t my bandsaw cut straight?

Band Saw: Why won’t my band saw cut straight? When the band saw cuts crooked, a dull blade, improper feeding, loose blade tension or not using a work piece guide could be the cause. Use the rip fence or miter gauge to guide the work piece uniformly through the cutting blade to make straight cuts.

Why are my bandsaw cuts wavy?

Re: Band saw Cutting Wavy Cuts. The clasic cause for wavy lumber is pushing a dull blade past it’s limits. Sharp don’t get it.

What materials can a bandsaw cut?

Most bandsaws have two wheels rotating in the same plane, one of which is powered. The blade itself can come in a variety of sizes and tooth pitch (teeth per inch, or TPI) which enables the machine to be highly versatile and able to cut a wide variety of materials including wood, metal and plastic.

How thick can a band saw cut?

Band saws are the undisputed champ when it comes to cutting curves and slicing through thick material. Many small band saws can slice though lumber a full four inches thick, and bigger saws handle six-inch cuts.

What is a deep cut band saw used for?

The Deep Cut Band Saw has one basic purpose: making clean, straight cuts—and it does this very well. Since I first used the saw to cut steel bar stock, I’ve also cut steel and PVC pipe, steel tubing, conduit, and aluminum bar stock.

What causes bandsaw blade drift?

Drift is cause because the blade buckles under the load. You can see that by stretching a ribbon between 2 points and applying a pressure to one of the edges, it will turn sideway easily. A sharp blade and high blade speed will help a lot with that.

Why do bandsaw blades break?

Machine Defects Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.

Will a bandsaw cut 2×4?

your “small” tablesaw is one of the finest in the portable table saw category and should have no problems resawing a 2×4 although you may want to finish the cut with a jig saw by setting the blade slightly less than half the thickness of the 2×4.

Which side of the line should you always make cuts on?

Always cut to the outside of your mark line because you will have to round off your edges regardless. For thinner wood, a jigsaw can provide better results.

Why do bandsaws wander?

If the wheels are worn and do not have a distinct top to the crown then the blade will not know where to go, and may wander around. This of course can cause poor cut quality and difficulty in setting the guides.

Why won’t my bandsaw cut metal?

Band saws are not suitable for cutting very thin sheet metal; a rule of thumb suggests the metal to be cut should be thicker than the depth of 3 band saw blade teeth, however they are excellent for cutting thin walled profiles such as box and angle.

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