JKJ. 10-09-2019, 8:58 PM #5 Plexiglass will cut fine on the bandsaw. 10-10-2019, 8:02 AM #12 Derek – The reason for the bandsaw is that I’ll be cutting curves. 10-10-2019, 3:34 PM #14 Derek – The reason for the bandsaw is that I’ll be cutting curves.
How to Cut Acrylic Sheet Instructional VideoScribing Tool, Scroll Saw, Band Saw, Table SawHow to Cut and Fabricate Plexiglass sheet For all of the fabrication information, please download the complete brochure. Authorized Plexiglass Fabrication Brochure Download Also – a great article written by the makers of Plexiglas – Sawing Acrylic Sheet – as published in the IAPD Magazine Plexiglass acrylic sheet may be cut by sawing or routing with power equipment saws or by scribing and breaking. Circular blade saws are limited to straight cuts; scroll and sabre saws for rough cutting small-radius curves in thin Plexiglas® acrylic sheet; band saws for rough cutting larger-radius curves or for making rough straight cuts in thick Plexiglass acrylic sheet.
Cutting acrylic or other plastics isn’t a whole lot different than cutting wood, Richard. Feed it too slowly and friction from the blade may melt the acrylic, resulting in a poor-quality cut. Or as an alternative, cut pieces slightly oversize initally, then use a template to bring the piece to final size and create smooth edges, shown below.
Aside from being mindful of the abovementioned factors to consider when choosing a saw blade for cutting Plexiglass, it will also help to know the most recommended circular saw blades by the experts for cutting Plexiglass. 2) Diablo D1080N. The Diablo D1080N is a saw blade rolled out by Diablo, a pioneering company in the manufacturing of circular saw blades. 5) Irwin 11820ZR. Another excellent option if you are looking for a circular saw blade for cutting Plexiglass is the Irwin 11820ZR. The Irwin 11820ZR is a 6-1/2″ circular saw blade that comes with 140 teeth.
Just in case someone else runs across the need to cut acrylic on the bandsaw, I thought I’d post my results. On the high range at 600-ish, it felt like it was chipping away/catching on the material instead of cutting smoothly. Increasing the speed to 1200-1300 did the trick and cut very nicely without melting.
I split a blank while cutting it in half on my table saw. Just as they cut the plywood smoother with less tearing, the same is going to apply to brittle acrylic. 6-8 tpi is probably good for a standard 3/4 – 1 inch square blank, but if your cutting a 2 inch thick piece I’d go for a 3-4 tpi blade.
A friend of mine has a wood shop and I was planning to cut some acrylic there for a window mod. “I should also mention the band saw has a pretty coarse blade, about 3/32”..
best band saw blade for plexiglass Related Question:
Can plexiglass be cut with bandsaw?
For cutting large quantities or extremely thick (more than 1″) pieces of Plexiglass, a bandsaw is the perfect tool. As compared to our previous tools, bandsaws require more safety considerations such as goggles, gloves, and a large work area for cutting.
What blade should I use to cut plexiglass?
For best results with Plexiglas® MC acrylic sheet, circular saw blades should be the largest diameter possible and contain 60 carbide-tipped teeth with a triple-chip-tooth design. Teeth should be shaped with a 5° to 10° positive rake angle and have sharp cutting edges with adequate clearance.
Do you need a certain blade to cut plexiglass?
Whether using a hand tool or a power saw to cut plexiglass, it’s important to use a sharp blade. A dull blade will fight against the material, potentially causing cracks and breaks—not to mention an overly rough cut edge. Keep the blade cool.
How do you cut acrylic with a bandsaw?
To minimize chipping, match the bandsaw blade to the thickness of the plastic you’re cutting. For cutting 1⁄ 4 ” or thinner acrylic, use a 10–14-tpi (teeth per inch) blade. With thicker plastics, a 6–8-tpi blade works well. Remove saw-blade marks by filing or scraping, and then sanding with progressively finer grits.
What is the best way to cut plexiglass at home?
Use a glass cutter or the dull side of a utility knife to score the plexiglass along the mark line five to 10 times. Flip over the sheet and score the opposite side of the piece. Line up the score line with the edge of the work space and clamp it down.
Can you cut plexiglass with a miter saw?
Cutting acrylic on the table saw or miter saw is the same as cutting wood, so long as you use the correct blade. The blade should indicate that it’s meant for cutting plastic or acrylic.
Do you need a special blade to cut acrylic?
There are several saw blades on the market that can effectively cut ACRYLITE® extruded (FF) sheet. Sharp teeth are essential for achieving good results. Carbide tipped saw blades are recommended for superior cuts and longer life of the cutting edge. It is also important to dedicate saw blades for cutting acrylic only.
How do you cut plastic without cracking it?
Using a Hand Saw The important thing is to use a fine-toothed blade. You can use a hacksaw, hand jigsaw, or fine-toothed saw. Although it will take some work and muscle power, a hand saw is perhaps the best way to get a clean cut without breaking, snapping, or melting your plastic.
How do you cut thick plexiglass?
How Do I Cut Thick Plexiglass Acrylic? To cut thicker sheets of acrylic, it’s best to use either a jigsaw or a table saw that’s outfitted with a special blade that’s designed specifically for cutting acrylic. This will allow you to cut cleanly the first time, and make the finishing process much more straightforward.
Can you use a dremel to cut plexiglass?
Things You’ll Need From metals and wood to fiberglass and plexiglass, Dremel rotary tools can handle the job quickly and efficiently. Dremel rotary tools cut material at very high cutting speeds (from 10,000 to 35,000 RPMs) so the cuts are high quality and are considered a fine finish.
What is the difference between acrylic and plexiglass?
We can give a short answer to this: there is absolutely no difference. This is because acrylic is the usual abbreviation for polymethyl methacrylate, and Plexiglas® is one of the many brand names of this plastic. Over time this brand name has become generic as ‘plexiglass’.
Can I use a Mitre saw to cut plastic?
The more teeth a blade has, the better for plastic. But, you said this will be a “one-off” job, you shouldn’t have any issues. If you have a band saw, this would work even better. Far better than blades made specifically for plastics.
Can you drill holes in plexiglass?
Drilling holes in plexiglass can be challenging. Often the traditional drill bits, used for metal and wood, chip and crack the plexiglass while drilling through its surface. Specialty drill bits prevent the cracking and chipping. You can also alter traditional drill bits to work better with plexiglass.
How do you smooth plexiglass edges?
Begin by smoothing out the edges of your acrylic with 180 grit sandpaper and wet sand the edges. Rinse your sandpaper as needed to stop it clogging up. As the edges level and smooth move onto the sandpaper with the grit of 320 – 360 to give a more polished finish.