“Another challenge with thin blades is size of band saw. The larger saw designed for 10-12″+ re-saw, all use larger blade guides/bearings; than smaller/older cast iron 12-14” saws. Pretty sure all the challenges with blade guides running thin blades is reason Carter developed the Blade Stabilizer. Bring the Saw Blade Stabilizer forward into contact with the back of the blade and then a bit more.
What.is everyone using or recommending for a all around blade size. Her recommendation concerning blades reasonably flies within the face of standard power saw knowledge she recommends a 3/16″ ten tpi blade. When doing bandsaw boxes you need the put a new blade on and tune up you saw perfectly, then you’ll be a happy box maker 14TPI is really pushing it but it’s what I like.
The smaller size allows the bandsaw to make smaller curving cuts without putting binding stress on the blade. “Resawing involves making rip cuts in the face of a wide board. So just like you would on the table saw, you’ll want to select a blade with fewer teeth per inch than the blades you use for crosscutting or cutting curves. For most 14″ band saws, a 1 2”-wide blade with 2-3 TPI is a good choice. Band saws are not suitable for cutting very thin sheet metal; a rule of thumb suggests the metal to be cut should be thicker than the depth of 3 band saw blade teeth, however they are excellent for cutting thin walled profiles such as box and angle.
What.is everyone using or recommending for a all around blade size. Her advice about blades kind of flies in the face of conventional bandsaw wisdom, but she recommends a 3/16″ 10 tpi blade. I avoided much of the sanding by flocking the inside of all the drawers and the inside of the box/carcass instead. I tried the 1/8″ blade also but had trouble keeping the blade on my 14″ GO555 Grizzly saw wheels.
“If you have too many teeth you’ll have issues with burning and not being able to cut the curves because of all the saw dust trapped between the blade and the wood. I’ve come to the conclusion that a 3/16” blade for 4 teeth per inch is the perfect blade for these bandsaw boxes. For general wood cutting duties in typical 3/4″ material, use a 4 TPI blade for coarse, fast cutting and a 14 TPI blade for slower, smoother cutting. “The wider the blade, the straighter the cut, so use the widest blade your bandsaw can handle. Most saws accept at least a 1⁄ 2”-wide blade, and many even wider.
Once you’ve achieved a nice smooth texture, finish your bandsaw box with your favorite topcoat, laquer or stain. Kyle’s bandsaw box was crying out for some small knobs to finish off the drawers. That’s one of the best parts about creating your own bandsaw box.
best bandsaw blade for cutting bandsaw boxes Related Question:
How thick should a bandsaw box be?
Bandsaw Box Project. Use a good size chunk of wood for the box. I’m using a 3” x 4” x 6” piece of spalted tamarind. I wouldn’t use anything less than 2” thick, 3” is better.
Which bandsaw blade is best?
Use coarse tooth blades (2 or 3 TPI) for re-sawing and cutting thicker materials. For general wood cutting duties in typical 3/4″ material, use a 4 TPI blade for coarse, fast cutting and a 14 TPI blade for slower, smoother cutting. A blade in the 6 to 8 TPI range provides good general-purpose performance.
What is the best TPI for cutting wood?
If you’re looking to cut wood or other soft materials, you’ll need a blade with a TPI of 6 up to 20. For harder materials like metal, a TPI between 14 up to 36 is more suitable. The number of teeth can be found on the blade.
What is a bandsaw box used for?
Band saw boxes are boxes made out of wood using only a bandsaw for cutting them out. The wood may be a solid block, a laminated block or a log from the woodpile. Whereas most boxes have straight sides and square corners, band saw boxes have virtually no restrictions as to shape.
Is more TPI better?
Woodworkers quickly learn that the number of teeth-per-inch (TPI) on the blade has a big impact on the quality of a cut. The general rule of thumb is “the more TPI, the smoother the cut.” The true answer, however, is just a little more complicated than that, as you’ll learn once you understand how saw teeth work.
How do I know what size bandsaw blade I need?
In inches, determine the radius of each wheel, by measuring from the center to the outside of the wheel. Apply the following formula: (R1 x 3.1416) + (R2 x 3.1416) + (2 x C) = Saw blade length. Put a strip of tape on the floor to mark a starting point.
What is the best size bandsaw blade for resawing?
Resawing involves making rip cuts in the face of a wide board. So just like you would on the table saw, you’ll want to select a blade with fewer teeth per inch (TPI) than the blades you use for crosscutting or cutting curves. For most 14″ band saws, a 1 ⁄ 2 “-wide blade with 2-3 TPI is a good choice.
How much tension should a bandsaw blade be?
For carbon steel toothed blades (cutting blades) this is typically 15,000 to 25,000 PSI. Slitting type blades typically are tensioned in the range of 12,000 to 20,000 PSI. In general bandsaw blades are never tensioned past 35,000 psi.
What is 14 TPI for cutting?
8-14 TPI blades are capable of cutting wood and the occasional nail. Demo blades fall into this category. 14-24 TPI is the range of metal cutting, PVC cutting and finish cut blades. The blades cut slowly, but leave being a very smooth edge.
What is a 24 tooth blade used for?
For most construction work, a 24-tooth general use blade is sufficient. That blade is very aggressive and will help you rip and cross-cut lumber and sheet goods quickly and with a high degree of accuracy. With a 24-tooth demo blade, you’re getting work done quickly, but you won’t get a near-finished edge.
What is flocking powder?
What Is It? Flocking powder is made up of masses of tiny fibers. The flocking powder adheres to an adhesive or sticky surface such as glue or an adhesive powder teamed with pigment inks, which is the case with the product VersaMark. Flocking powder only adheres to a sticky surface.
What is flocking cloth?
Flock is the name given to very short fibers, either from fabric-making waste or created from rags. A flocked fabric is one on which flocking has been applied with an adhesive, either all over or in a pattern. A common flocked print is dotted swiss. Any fabric weight can be used.
Is flocking durable?
The application is both durable and permanent. Flock can be applied to glass, metal, plastic, paper or textiles. Flock design applications are also found on many items such as garments, greeting cards, trophies, promotional items, toys and book covers.