Almost all major blade manufacturers make blades specially designed for cutting non-ferrous material. Several companies produce blades with 200 teeth specifically for cutting very thin aluminum. The biggest risk of cutting aluminum with a circular saw is the blade grabbing the material. Compared to saw blade wax sticks, WD-40 does not keep the blade lubricated as long. Cutting aluminum with a circular saw requires a few special steps. If possible, purchase a blade specially designed for cutting aluminum and other non-ferrous materials. Always use lubrication even when using a blade designed for cutting aluminum.
We prepared vital tips that will improve cutting accuracy and ensure consistent results when dealing with aluminum. The saw blade will have more wear and tear when cutting metal than when cutting wood. It is why every user is required to wear protective equipment when cutting aluminum with a circular saw.
We cut a ton of aluminum at work using circular saws, using non ferrous carbide tipped blades on 7 1/4″ saws. For trimming, shaving and cutting thinner sheet I just run the blade dry, it’s easier and less to clean up. For cutting thicker sections I’ll use Walter cool cut.
The task might seem intimidating unless you have the best circular saw blade for cutting aluminum out there as an average one might fail to cut it. Back to menu Best Circular Saw Blades for Cutting Aluminum FAQ. In this section, I answer some of the most popular questions that arise when people go shopping for aluminum-friendly blades to use on their circular saws. Carbide is one of the toughest materials found in circular saw blades and will work perfectly well, provided that the blade’s overall design was made with a view for aluminum cutting.
Final note you can cut aluminum with both a corded or cordless circular saw. If you don’t know how to cut thin aluminum sheets with a power saw and all you can manage are hand tools, then tin snips and hacksaws do a decent job for small cuts. The key to cutting aluminum with a circular saw lies in getting the correct kind of blade – specialized carbide blades with the right set of teeth and blade features will do away with worries that come with aluminum cutting.
circular saw for cutting aluminum Related Question:
Can you cut aluminum with a circular saw?
Most grades of aluminum offer excellent work ability and weldability, making them suitable for a wide range of applications. The preferred way to cut this material is with a miter saw but a circular saw still works.
What kind of saw blade do you use to cut aluminum?
For cutting aluminum, your best bet would be for a blade suited for non-ferrous materials. These blades typically have “TCG” triple chip grind tooth profiles, which work best on aluminum and plastic materials. Something like the Freud LU77M010 (more info, $62 via Amazon) is what I’d pick.
What is the best thing to cut aluminum with?
Use a wood-cutting saw with carbide-tipped blades to cut most aluminum. Select a fine-toothed blade and don’t cut aluminum with a wall thickness of more than 1⁄4 inch (0.64 cm). If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw).
Can I use a carbide blade to cut aluminum?
You should be able to use a carbide-tipped abrasive cutoff wheel for non-ferrous metals like brass, aluminum, copper or lead. Carbide-tipped blades last up to 10 times longer than regular steel ones.
Can Diablo blade cut aluminum?
Diablo’s Aluminum saw blade series is ideal for corded and cordless saws when on-the-job cutting non-ferrous metals such as aluminum extrusions, copper pipe, brass plate, etc.
Can I use a steel cutting blade on aluminum?
Ferrous metal blades can be used for cutting all types of metal construction products including steel siding, roofing, steel studs, and other construction steel. Non-ferrous metal blades are designed for cutting products such as aluminum, aluminum trims, copper and brass.
Can I cut aluminum with a hacksaw?
Well, a hacksaw is a most common and most used tool for cutting through materials like steel, metal/aluminum, wood, and more.
Can I cut aluminium with an angle grinder?
An angle grinder is a power tool that can be used for different projects. You can cut metal, aluminium, concrete, bricks, pavers, wood, and other dense materials; you can sand and polish different surfaces to sharpen tools and grind materials. Angle grinders can be used with different types of discs for different jobs.
Can I cut metal with a circular saw?
Cut Metal with Your Circular Saw It may not be an obvious choice, but fitted with the right blade, a circular saw is a great metal-cutting tool. In our test, it cut through rebar like a hot knife through butter. You can cut mild steel up to about 3/8 in. thick using a ferrous-metal-cutting blade.
How do you cut aluminum rails?
Aluminum deck railings can be cut with standard wood cutting tools, eliminating the need for expensive specialized tools. Mitre saws and masking tape can be used to cut an aluminum railing to the required size.
How much does a miter saw cost?
A basic compound miter saw starts at $100, while miter saws with sliding blades start at $125. Dual-bevel miter saws start at $200, and professional-level miter saws with special features can cost as much as $800.
What TPI is used to cut aluminum?
For aluminum, an 8-10 TPI blade is best. As far as the best brand of metal cutting blade, we like MK Morse. If you are cutting cast iron, stainless steel, and high-strength alloys, or for jobs like auto dismantling and fire & rescue, look for a carbide-tipped blade that is at least 8 TPI.
How do you cut aluminum sheets cleanly?
Bench-mounted tools, such as shears or band saws, cut aluminum sheet relatively slowly and with varying amounts of accuracy. An air-powered sheet metal nibbler or a nibbler head attached to a power drill can cut through galvanized, corrugated aluminum sheet, as well as flat sheet up to 16 gauge.
What is easier to cut aluminum or steel?
It’s our experience that makes the difference. If you need a strong lightweight material for your equipment — like those in the aerospace industry — aluminum is often the better choice. Because it’s a stronger material, stainless steel is more difficult to cut and often requires a fairly extensive fabrication process.
Is aluminum harder to cut than steel?
Aluminum is fairly soft and easier to cut and form. Due to its resistance to wear and abrasion, Stainless can be difficult to work with. Stainless steels are harder and are especially harder to form than aluminum.
