This is a simple t-square for your circular saw that features a zero clearance base. The base piece should be wider than the distance from your circular saw blade to the opposite side of the base. As long as it sticks up above the base piece by the height of your circular saw base than you should be alright.
ToolRank user SulSaw posted a really cool video in the TR forums that showcases the first zero clearance flush cutting circular saw. His circular saw design has no table support on the blade side of the tool and therefore allows for cuts right up against a stud, or wall. If you are brave enough to give a new saw design like the Straight Flush a try, it can be yours for $475.00.
Sheet goods are too bulky to lift onto my table saw, so I prefer to use my cordless circular saw. I installed a $6 plywood cutting blade, then stuck a hard-board sub-base to the underside of the saw’s base with carpet tape. With the saw immobilized, I plunge-cut down through the hard-board to create a zero-clerarance throatplate.
circular saw zero clearance Related Question:
What is a zero clearance saw?
Zero-clearance inserts improve cut quality and make your saw safer to use. Zero-clearance slots are no wider than the blade, so off- cuts can’t get stuck and tear-out is dramatically reduced. Another benefit:You can use the saw kerf to line up your cuts.
Do I need a bench for a circular saw?
You don’t need a table to use a circular saw. You can set it up on your garage or driveway floor or even your balcony and use it. In fact, I still use my circular saw on the floor when I am cutting plywood.
How much of a circular saw blade should show below the stock?
Set the blade depth 1/4-inch below the material you are cutting.
How close does a toe kick saw cut?
The saw will cut flush up the walls or baseboard on a 90 degree angle. Maximum clearance of this tool under toe kicks is 3 1/2 inches combined with a maximum cut depth of 3/4 inch.
When should you not use zero clearance insert?
Limitations When Using Zero Clearance Inserts Once a ZCI is made for a straight-on 90° cut, it can’t be used on other cuts. If you need to make a 45° bevel cut, you can’t use your 90° ZCI. You must have a 45° ZCI, or swap in the throat insert.
What material is zero clearance insert?
Just about any hard, flat and machinable material can be used to make a zero clearance table saw insert. I’ve used plywood, mdf, hardwood, plastics and laminate flooring to name a few. Making the inserts out of cut-offs and scraps makes them practically free.
What does a zero clearance insert do?
In simple terms, the zero clearance insert is one of the most important accessories you can buy for your tablesaw. It closes the gap from the metal insert that came with your saw which reduces the possibility of tear-out on your cuts.
Should a circular saw have a riving knife?
Riving knives are also fitted to some hand-held electrical circular and powered miter or cross-cut saws (known generically as “chop saws”). As of 2009, Underwriters Laboratories (UL) requires that all new table saw designs include a riving knife.
How do you use a circular saw without a sawhorse?
In some cases, it might be better to use your circular saw without a sawhorse. If you need to make cuts without a work support, you can lay a sturdy, stationary surface under the material while making cuts.
Is it okay to cut wet wood with a circular saw?
If you’re cutting wet wood set the depth so that the entire gap between the teeth is clear of the board you’re cutting. This will stop your saw and cut line from getting clogged with wet saw dust.
Why does circular saw kickback at end of cut?
Overheating a saw blade can cause it to warp and result in a kickback. Buildup of sap on the blades, insufficient set, dullness and unguided cuts, can all cause an overheated blade and kickback.
How shallow can a circular saw cut?
Circular saws turn corners about as well as a freight train, and standard models will cut only about 2 1/2 inches deep. There are ways around the shallow cut—for example, you can flip over a 4×4 and cut from two sides—but the curve limitation has no work-arounds.
Can you cut tile with a toe kick saw?
It is a 2 5/8″ diameter continuous rim dry cutting diamond blade for cutting ceramic tile, brick, concrete, stone, or for removing grout. It cuts to a fixed depth of 3/8″ using the saw.
Does a toe kick saw cut flush?
Remove flooring under cabinets without having to remove them. This 1 HP 3-3/8 in. blade toe-kick saw will cut flush up to a wall or baseboard so you don’t have to move cabinets to remove the flooring underneath. The saw has a dual handle to provide steady control and features an automatic guard return.
What makes a circular saw cut crooked?
What Causes a Circular Saw to Not Cut Straight. A faulty circular saw is likely to have issues such as an unstable blade or a warped blade edge. The problem could also be the way you operate the saw. If you do not operate the circular saw properly, it will not cut straight.
