How to cut perfect circles with a band saw Photo 1: Attach the runner. Cutting perfect circles is easy with a band saw-as long as you take a half hour to build yourself a cutting jig. The auxiliary fence not only stops the jig at the right spot for turning circles but also keeps the jig from tipping up from the band saw table.
With a simple jig that you can make quickly and easily, you’ll be able to cut an exact circle every time on the band saw without the need to follow a cutline. “Step 1: To create the jig, cut a piece of sheet stock to the width of your band saw’s table. For circles up to 16″ in diameter, a jig 10″ to 12” long is fine. “Step 2: Starting at your mark, use a reliable square to continue the line across the surface of the jig. You can see here that I’ve drilled holes into the jig’s side edges that will accommodate a pair of fence clamps to secure the jig to the band saw’s table. Now, measuring from the front edge, make a series of marks 1” apart along this line.
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how to cut a circle using a band saw Related Question:
What do you need to safely cut a perfect circle on a band saw?
Tap a nail through the hole, then flip the jig over. Drill a hole in the middle of the blank and prop the circle stock over the nail shank. Cutting perfect circles is easy with a band saw—as long as you take a half hour to build yourself a cutting jig.
When using a bandsaw should you maintain it?
Keep guards in place at all times. The blade guard should be from 1/8 to ¼ inch above stock. Keep hands away from blade and do not open upper or lower bandsaw doors while blade is in motion. Maintain a balanced stance and keep your body under control at all times; do not overreach.
What saw can cut a curve?
Circular saw technique The first tool that comes to mind for cutting curves is a jigsaw, but if the curve is gradual, try a circular saw instead. It’s surprisingly quick and easy to cut a smooth curve with a circular saw.
Will a bandsaw cut 2×4?
your “small” tablesaw is one of the finest in the portable table saw category and should have no problems resawing a 2×4 although you may want to finish the cut with a jig saw by setting the blade slightly less than half the thickness of the 2×4.
Why won’t my bandsaw cut straight?
Band Saw: Why won’t my band saw cut straight? When the band saw cuts crooked, a dull blade, improper feeding, loose blade tension or not using a work piece guide could be the cause. Use the rip fence or miter gauge to guide the work piece uniformly through the cutting blade to make straight cuts.
What should you not do with a bandsaw?
Never push on back of piece with fingers or thumb. Don’t reach across the blade. Make all cuts under power, not while blade is coasting. Never remove guard unless authorized by Technician or WRL Manager.
How do you cut a circle out of wood?
Using a hole saw is the absolute easiest way to cut circles in wood for your project. All you have to do is lock your hole saw in the chuck of your drill or drill press and start cutting. You can use hole saws to cut circles from ¾ inches up to 7 inches in diameter.