Here are 10 tips that will lower your compressed air costs. Air receiver sizing and placement are crucial to lowering compressed air costs. Ensuring your air receiver is in the right location is another way to lower your compressed air costs.
The first step to reduce compressed air energy costs is to measure and monitor your compressed air system’s energy consumption, flow rates and operating air pressure. Compressing air generates heat – reuse it!It’s simple physics that compressing air gives off heat, and as much as 90 percent of that heat can be recovered for use in your operation. Identify and Eliminate Inappropriate Uses of Compressed Air.Inappropriate uses of compressed air include any application that can be done more effectively or more efficiently by a method other than compressed air.
The following 15 ways to reduce compressed air costs can help you increase your productivity, boost your earnings and prevent costly repairs and system downtime. There are ways to reduce compressed air costs and also salvage the heat that your compressor generates during operations. One of the easiest ways to save money on compressed air energy is to pay for a professional tune-up of your air compressors and peripheral parts.
The best way of taking care of your compressed air availability is by taking the best care of your compressed air equipment. Regular servicing will improve your equipment uptime and energy efficiency: the opposite could lead to more downtime, increased energy consumption and potentially a breakdown. Atlas Copco has a Pan-India dedicated service team which includes our direct engineers and dealer’s service engineers to support you on after-sales & technical support related to compressed air solutions like compressors, dryers, blowers, Nitrogen & Oxygen Gas Generators and related accessories which includes AirNet piping and energy saving & optimization products.
This article outlines 13 ways to optimize your compressed air system for increased energy efficiency. The repair of compressed air leaks is one of the easiest ways to gain energy savings in a compressed air system – all you need in most cases is a keen sense of hearing, some time, and a few wrenches. In optimizing compressed air system, these potentially inappropriate uses of compressed air are identified and analyzed during the air system study.
Stop the supply of compressed air to applications that are not in operation to reduce consumption. If your process is currently using open blowing, investigate the use of air nozzles, which can reduce compressed air usage by at least 30 percent. These tips can help reduce inappropriate uses of compressed air, but the true cost of operation is dependent on accurate measurement of compressed air flow and energy consumption.
how to reduce compressed air consumption Related Question:
What is the most efficient way of compressing air?
There isn’t a lot you can do about most of this loss — it’s simple physics: when you compress air, the biggest product of the operation is heat. If you can use this heat, don’t let it go to waste. Heat recovery is the most effective way of making a compressed air system more efficient.
What is compressed air consumption?
There are a few different factors that go into how you calculate compressed air consumption, which is based on the volume of air used per unit of time. This flow rate can be measured in cubic feet per minute (CFM).
Does air cool when compressed?
Cans of compressed air get cold while they’re discharging because of a thermodynamic principle known as the adiabatic effect. When you pressurize a gas by compressing it into a container, you’re putting all those molecules into a smaller volume of space…and you’re adding potential energy by the compression.
What is the temperature when air is compressed?
The combination law explains what happens to air when it’s compressed into a smaller volume. It tells us that when air is compressed, the pressure and temperature of the air increases, as the volume of the space containing air decreases.
How do you monitor compressed air?
A common way to measure compressed air energy efficiency is to measure the amount of power that goes into a compressed air system per given flow of compressed air out. This is called specific power and is usually expressed as kilowatts per 100 cubic feet.
What happens if you compress air too much?
This means that the air temperature will be high if the mean kinetic energy is large (and the air molecules move faster). The temperature will be low when the kinetic energy is small. Compressing the air makes the molecules move more rapidly, which increases the temperature.
Why does my compressed air get cold?
The reason the can gets cold after being used is due to a process known as adiabatic cooling, a property of thermodynamics. A gas, initially at high pressure, cools significantly when that pressure is released.
Why cooler is used in compressor?
The air compressor intercooler’s main function is to cool air before it enters the next stage of compression. The higher density of cool air makes it easier to compress than hot air.
Can water be compressed?
Water is essentially incompressible, especially under normal conditions. Yet, in industrial applications water can be tremendously compressed and used to do things like cut through metal.
What is SCFM vs CFM?
The full form of CFM is Cubic Feet per Minute whereas the full form of SCFM is Standard Cubic Feet per Minute. CFM is always a smaller number than SCFM as it is calculated at higher pressure than the SCFM which makes the air volume smaller.
Is SCFM the same as CFM?
SCFM and CFM are both essential values that indicate the airflow rate in a compressor. SCFM measures this value based on ‘ideal’ temperature and pressure conditions, while CFM measures the ‘actual’ air flow rate. CFM is the recognized value for measuring the airflow rate in the United States.
What factors affect compressor capacity?
What are the factors that affect compressor capacity? The temperature in the air. The temperature in the room. Refrigerant properties.
