Be/mqhsZl cseA. I know many of the bandsaw blades appear to be spot welded together and I don’t happen to own a spot welder by I have read of people who have solder the ends together with good results, so that is what I am going to try. From what I learned, the best way of getting the 2 ends together is with a “Lap” joint, which is where the 2 halves of the blade overlap, but instead of being square, I will need to grind the matching ends of the bandsaw blade in a bevel shape to help reduce the bulk that would happen when you overlap a could of bandsaw blades. I fired up my propane torch smeared an abundance of flux on the aligned bandsaw blades and just ran the flame through the joint until I could get the solder to melt at which time it flowed nicely between the 2 parts of the blade.
Higher quality blades that have been damaged can often be repaired and, in some cases, be even more durable when done correctly. If you have the tools and skills, repairing bandsaw blades may be easily done in your own workshop. In some cases, the businesses may even be able to order replacement blades if you find yourself needing a new blade for your bandsaw or any other of your woodworking tools.
With my little Dremel handgrinder I grind off any hump of solder so the blade is smooth. I’ll bet I’ve saved hundreds of dollars on blades doing my own repairs so those of you out there who might feel intimidated about repairing them, don’t! If I can do it I’m sure you can. These blades stay sharp until they’ve been repaired so much they no longer fit.
A little more than a year ago, I accidentally cut into my band saw blade with my angle grinder. I had been working on a jig that uses the grinder to sharpen the blade, when it slipped and cut in. I can’t say it’s as good as new, or that this is the best way to do this, but it does work and will tide me over until a new blade gets here.
If you don’t have too much time on your hands, that’s completely fine, you can feel free to read our quick overview of how to weld bandsaw blades below. Why You’ll Need to Weld A Bandsaw Blade & How To Do So. Next up, we’ll discuss exactly when and why you’d need to weld a bandsaw blade, as well as step by step guide on how to do so. The Round-Up. Now that you’ve finished reading this article, you should have a fairly solid idea of how to weld a broken bandsaw blade, if you didn’t already.
how to repair a bandsaw blade Related Question:
Can you fix a bent bandsaw blade?
How to straighten a bandsaw blade? It is risky but if it’s absolutely necessary, a temporary fix to straighten a bandsaw blade can be done by placing it on an anvil and gently tapping it flat with a nylon head hammer/mallet or using a pair of gas pliers to straighten out the blade.
Can saw blade be repaired?
Carbide Saw Blade Sharpening & Reconditioning Blades that seem damaged beyond repair can often be restored by Speedcut and put back into service at a fraction of the cost of buying new.
Why do I keep breaking band saw blades?
Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.
Should bandsaw blade twist?
Typical bandsaw blades can be flipped “inside out” to make the teeth point the other direction. On some knife edge style blades and grit edge blades you can get a fresh sharp cutting edge from a blade this way, just by flipping it inside out.
Why is it important to keep saw blades sharp?
Keeping the blades sharp is key to your saw’s performance; dull blades can prevent you from cutting through wood or rebar efficiently. If the blades are dull, your motor has to work harder to rotate and push the blade through the material. If this is the case, then it’s time to have your blades sharpened.
Can you silver solder bandsaw blades?
Cut a piece of silver solder the length of the joint and place it between the blade ends. Heat the joint to dull red with a propane torch and watch for the solder to flow out. Hold the heat for a bit to make sure everything is hot enough. The solder will sweat the joint and flow where there is flux.
How long should a bandsaw blade last?
On average your bandsaw blade should last 6 months to as long as a few years depending on what your cutting with it. Make sure to match your blade strength and quality to the project and material your cutting.
What is the most common cause of a ruined band saw blade?
The most common reason for band saw blade failure is end of life due to wear of the cutting teeth, but also unnatural cutting characteristics, poor cutting surface and band or weld seam breakage.