We’ve seen various methods for setting bandsaw blade tension, from fancy gauges to plucking the blade like a guitar string. Turn the tensioning handwheel until the tension gauge is at or a little above the recommended tension for your blade width. With the saw running, slowly release the tension-about 1⁄2 turn of the tensioning wheel at a time-until the blade starts to flutter, as shown at right.
Running your bandsaw blade tension too loose can cause your blade to come off track another dangerous situation. Then you adjust the bandsaw blade tension to reflect what the manufacturer recommends the blade tension should be. The bandsaw blade flutter test, my opinion probably one of the best ways to properly set up blade tension.
“To find the correct tension, you can start with the tension scale on your saw, but you will probably need to fine tune the adjustment. With the saw unplugged, increase the tension on the blade until pushing on the side of the blade with your finger using a moderate amount of force deflects the blade about a 1/4” from its normal position. When too much tension is put on the blade, premature blade breakage and poor tracking can occur, but most important, you can damage your machine by trying to make it reach a blade tension greater than the machine was designed to operate at. The answer is yes, so be careful not to over tension your bandsaw blade.
On a machine with screw over spring tensioning, the most common on smaller machines, only really dependable way to set the blade tension is with a blade tension gauge. The machine manufacturer will provide a chart showing how much blade force is generated by any air pressure, and the blade tension in typical blade sizes. Over tightening the blade will shorten the life of the blade wheel rubber, bearings, and blade.
Read on for help with your bandsaw blade tension settings. First, set your blade to the correct tension settings as this is ever so important. The result of excessive tension on the blade can cause tiny hairline cracks which lead to premature blade breakage.
Installing the blade is almost identical to taking it off, but this time you WILL need to re-adjust the upper and lower blade guides and the Thrust Bearing. So install the new blade by placing it on the upper wheel first, then the lower wheel, and now is a good time to take up a bit of slack in the blade. Before you start to align the blade on the wheel, make sure none of guides or thrust bearings are touching the blade … now, spin the upper wheel while adjusting the angle of the blade.
how to set bandsaw blade tension Related Question:
How tight should your bandsaw blade be?
The blade should deflect no more than 1/4 in. A good place to begin is to tension the blade until the meter reads proper tension for the next wider blade. For example, if you’re tensioning a 3/8-in.
How do you tension a Timberwolf bandsaw blade?
Shut the motor or engine off and wait until the blade comes to a full stop. Add another 10% of tension to the blade by turning the screw-tensioner approximately 1/8 to 1/4 turn. The “flutter test” is now complete and you are now at appropriate tension for that particular blade.
Why does my bandsaw blade wobble?
The blade on a saw left idle for long periods of time can leave an impression in the rubber tire which might cause erratic tracking. Purchase and install aftermarket replacement tires. (Search for “bandsaw tire” at woodcraft.com.) If you still see a back-and-forth motion, the culprit is probably the wheel itself.
What causes bandsaw blade drift?
Drift is cause because the blade buckles under the load. You can see that by stretching a ribbon between 2 points and applying a pressure to one of the edges, it will turn sideway easily. A sharp blade and high blade speed will help a lot with that.
Why did my bandsaw blade snap?
Machine Defects Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.
Why is my horizontal band saw not cutting straight?
Make sure the blade is running in the correct direction. On machines powered by three phases power so it is common to get the wiring reversed and have the blade running the wrong direction. On all vertical blade bandsaws the working portion of the blade should go down. This forces the workpiece down into the table.
How fast should a sawmill blade run?
Re: Speed of band blade or Rpms Wood Mizer likes the blade to run at 5800 Surface Feet Per Min. The LT70 Super is the first mill for Wood Mizer than you can adjust the band speed through engine RPM. Frozen and extremely hard and dense wood MAY cut better with a slower band speed.
How much tension should a hacksaw have?
I would endorse the ‘finger tight plus three turns’ recommendation. It is important that the blade is taut. Also the angle of the saw when cutting is important, always use it by sloping the front end downwards, away from you, never upwards.
What is the set on a bandsaw blade?
The pattern of tooth setting is “left/right/straight,” where the left and right teeth are for opening or cutting the material, and the straight one – the so-called raker tooth – is for removing sawdust from the timber. The recommended tooth-set values are different for each blade type and profile.
How do you fix a bent bandsaw blade?
How to straighten a bandsaw blade? It is risky but if it’s absolutely necessary, a temporary fix to straighten a bandsaw blade can be done by placing it on an anvil and gently tapping it flat with a nylon head hammer/mallet or using a pair of gas pliers to straighten out the blade.