We’ve seen various methods for setting bandsaw blade tension, from fancy gauges to plucking the blade like a guitar string. Turn the tensioning handwheel until the tension gauge is at or a little above the recommended tension for your blade width. With the saw running, slowly release the tension-about 1⁄2 turn of the tensioning wheel at a time-until the blade starts to flutter, as shown at right.
Running your bandsaw blade tension too loose can cause your blade to come off track another dangerous situation. Then you adjust the bandsaw blade tension to reflect what the manufacturer recommends the blade tension should be. The bandsaw blade flutter test, my opinion probably one of the best ways to properly set up blade tension.
“To find the correct tension, you can start with the tension scale on your saw, but you will probably need to fine tune the adjustment. With the saw unplugged, increase the tension on the blade until pushing on the side of the blade with your finger using a moderate amount of force deflects the blade about a 1/4” from its normal position. When too much tension is put on the blade, premature blade breakage and poor tracking can occur, but most important, you can damage your machine by trying to make it reach a blade tension greater than the machine was designed to operate at. The answer is yes, so be careful not to over tension your bandsaw blade.
Read on for help with your bandsaw blade tension settings. First, set your blade to the correct tension settings as this is ever so important. The result of excessive tension on the blade can cause tiny hairline cracks which lead to premature blade breakage.
T: TensionL: Free lengthμ: Linear density of the string : mass per unit length …. Tension is self explanatory: In the case of a guitar, you modify the tension of a string with the tuning keys and get the free string note. The linear density is what makes the strings sound different from eachother while keeping tension under certain levels – You don’t want the neck of your guitar broken or bent. You have to tighten the bandsaw blade until it vibrates at the frequency you got.
how to set tension on bandsaw Related Question:
How much tension do you put on a bandsaw?
Bandsaw blades require tension and lots of it to consistently produce straight, uniform cuts, especially in thick or dense stock. Most blade manufacturers recommend 15,000 psi to 20,000 psi for a common carbon-steel blade.
What causes bandsaw blade drift?
Drift is cause because the blade buckles under the load. You can see that by stretching a ribbon between 2 points and applying a pressure to one of the edges, it will turn sideway easily. A sharp blade and high blade speed will help a lot with that.
Why does my bandsaw blade wobble?
The blade on a saw left idle for long periods of time can leave an impression in the rubber tire which might cause erratic tracking. Purchase and install aftermarket replacement tires. (Search for “bandsaw tire” at woodcraft.com.) If you still see a back-and-forth motion, the culprit is probably the wheel itself.
Why do bandsaws wander?
If the wheels are worn and do not have a distinct top to the crown then the blade will not know where to go, and may wander around. This of course can cause poor cut quality and difficulty in setting the guides.
How much tension should a hacksaw have?
I would endorse the ‘finger tight plus three turns’ recommendation. It is important that the blade is taut. Also the angle of the saw when cutting is important, always use it by sloping the front end downwards, away from you, never upwards.