Install the blade and apply just enough tension to keep the blade securely on the wheels. Instead, tension the blade until your finger is only able to deflect the blade by about 1/4″. This test should be done at the back of the saw where nothing can get in the way of the blade. Adjust the thrust bearings carefully so that they do NOT rotate while the blade moves, but they DO begin to rotate as soon as light pressure is applied to the blade.
Even a low-end bandsaw blade tension meter can cost $300. If you use your bandsaw a lot or are doing delicate work, having the proper tension on the blade can be critical and the only way to accomplish this is with a bandsaw blade tension meter. With the bandsaw blade properly installed, and tensioned, and the blade guides properly set, the next issue is to make sure that the bandsaw table is square and level. We suggest that you go through the setup steps in this how to set up a bandsaw properly: the ultimate g guide before starting a new project and each time you change your bandsaw blade.
Whether you’re a beginner or could just use a refresher, we’re going to walk you through the process for a perfect bandsaw blade adjustment setup every time, no matter what blade you install. Lower the upper blade guide, open the wheel housing(s) and blade guard and carefully remove the blade. So it should be no real shocker that you’ll encounter conflicting schools of thought regarding blade placement on the wheels and how it affects blade “Drift”.
The first thing you need to do is install the blade. Remember, do not push too hard but rather adjust the amount of pressure and monitor the blade tracking. A known fact is if the blade slides in the cut slot easily, the table is 90 degrees to the blade.
Most basic adjustments, including setting the blade guide blocks and thrust bearings and adjusting the tension and tracking of the blade, need to be done each time you change the band saw’s blade. Following this schedule of maintenance and tune-ups helps prevent the saw from developing vibrations and blade wander and keeps your band saw cutting straight and true. If your saw blade wanders during cutting and/or you need to turn the tracking control and tilt the upper wheel excessively in order to track the blade, you should check to see if your saw’s wheels are improperly aligned.
how to set up bandsaw guides Related Question:
How close do you set the side guides on the band saw?
The front of the side guides should be located about 1/16″ back from the deepest part of the blade gullets. You don’t want the side guides to contact the cutting teeth of the blade since the teeth flare out at a slight angle. This adjustment is made to both the top and bottom guides.
How high should the guide be on a band saw?
Make sure the wheels and blade are in good condition. Make sure the blade is positioned properly on the track. Adjust blade guard height to about 3 mm or 1/8 inch to 6mm or 1/4 inch above the top of the material being cut. Wider gaps will place tension on the blade and increase the risk of breaking.
How far should the blade guides be from the blade of the bandsaw?
Set the front of the blade guide about one-sixteenth of an inch from the deepest part of the blade gullets (the spaces between the teeth on the blade). The blade guides must ride behind the teeth on the bandsaw blade.
What is the purpose of the blade guides on a bandsaw?
Bandsaw blade guides keep the bandsaw blade on track while cutting through materials. Blade guides should be set above and below the saw table to help reduce vibration by holding the bandsaw blade in place while cutting. This assures a precise and quality cut.
Which way should the teeth face on a bandsaw?
On a typical wood or metal cutting blade the hook or of point of the blade should be pointing down for a vertical blade bandsaw, or for a horizontal blade saw the hook of the teeth should be pointed such that they enter the workpiece first as the blade moves.
How far should the safety guard be above the stock band saw?
Keep guards in place at all times. The blade guard should be from 1/8 to ¼ inch above stock. Keep hands away from blade and do not open upper or lower bandsaw doors while blade is in motion. Maintain a balanced stance and keep your body under control at all times; do not overreach.
What is the number 1 safety rule of the band saw?
Safety Rules Safety glasses are required. Never clear small pieces while blade is moving. Never adjust saw or setup while saw is running. Never cross arms.
How high should the upper guide be above the stock?
Upper guide should clear stock by about 6 mm (1/4”). 6. Make curved cuts gradually and use relief cuts for tight radius curves. Never back out of curved cuts while machine is still running as this will result in the blade coming off.
How much space should there be between a band saw blade and the upper guide blocks?
The guide blocks should have an air gap on both sides of the blade the thickness of a piece of paper. The upper guide assembly should be anywhere from 1/4″ to 1/2″ above the work piece being cut. If too much blade shows, it becomes dangerous.
When using a horizontal band saw you should adjust the blade guide as close to the work as possible?
The upper guide and guard should be set as close to the work as possible, at least within 1/4 inch. If the band breaks, immediately shut off the power and stand clear until the machine has stopped. Examine blade before installing to see if it is cracked, do not install a cracked blade.
How is a bandsaw blade tracked?
Tracking describes the in-plane “front-to-back” motion of a bandsaw as it runs on the bandmill wheels. Bandsaw tracking stability returns the sawblade to its initial position after any in-plane side-to-side displacement caused by a cutting force.
How many teeth does a bandsaw blade have?
The general rule of thumb is: For wood and soft materials aim for 3 – 6 teeth in the workpiece. For metals and harder materials aim for 6 – 24 teeth in the workpiece.
What is the difference between a band saw and a scroll saw?
Now, one of the really big differences is that the scroll saw’s blade moves up and down, whereas the band saw’s blade moves in a continuous downward motion. Band saws also differ in the thickness and size of materials which they can handle.
Can a bandsaw blade be turned inside out?
Re: Turning a band blade inside out hi ,just get heavy gloves,an uncoiled blade ,step on the bottom and turn the blade inside out,and it will go right on a turner mill and just reverse the blade to sharpen. Thanks.
Why does bandsaw not cut straight?
Band Saw: Why won’t my band saw cut straight? When the band saw cuts crooked, a dull blade, improper feeding, loose blade tension or not using a work piece guide could be the cause. Use the rip fence or miter gauge to guide the work piece uniformly through the cutting blade to make straight cuts.