A long straightedge should touch the tops and bottoms of both wheels simultaneously in order for the blade to track on the center of both wheels, photo below left. Reinstall the blade on the center of the tires and add tension while slowly turning the top wheel by hand. Hand-spin the wheels to check blade tracking and make any final adjustments before giving the blade a short test with the motor running.
Install the blade and apply just enough tension to keep the blade securely on the wheels. Instead, tension the blade until your finger is only able to deflect the blade by about 1/4″. This test should be done at the back of the saw where nothing can get in the way of the blade. Adjust the thrust bearings carefully so that they do NOT rotate while the blade moves, but they DO begin to rotate as soon as light pressure is applied to the blade.
A catalyst for this seems to be Jim Cummings article “Home Shop Bandsaw” in Fine Woodworking #63. From the hundreds of bandsaw owners I’ve talked with since the article appeared, it seems there are lingering questions on how to adjust a bandsaw blade, the blade choice and operation. “To find the correct tension, you can start with the tension scale on your saw, but you will probably need to fine tune the adjustment. With the saw unplugged, increase the tension on the blade until pushing on the side of the blade with your finger using a moderate amount of force deflects the blade about a 1/4” from its normal position. An interesting experiment is to set the side guys too far from the blade and notice how increased feed pressure and turning make the blade wander.
how to tune a bandsaw Related Question:
Why won’t my bandsaw cut straight?
Band Saw: Why won’t my band saw cut straight? When the band saw cuts crooked, a dull blade, improper feeding, loose blade tension or not using a work piece guide could be the cause. Use the rip fence or miter gauge to guide the work piece uniformly through the cutting blade to make straight cuts.
How close do you set the side guides on the band saw?
The front of the side guides should be located about 1/16″ back from the deepest part of the blade gullets. You don’t want the side guides to contact the cutting teeth of the blade since the teeth flare out at a slight angle. This adjustment is made to both the top and bottom guides.
How much tension should a bandsaw blade be?
For carbon steel toothed blades (cutting blades) this is typically 15,000 to 25,000 PSI. Slitting type blades typically are tensioned in the range of 12,000 to 20,000 PSI. In general bandsaw blades are never tensioned past 35,000 psi.
Why do bandsaws wander?
Tim Inman: Because band saw blades ride on crowned wheels, they always have a little “camber” angle relative to the vertical axis of the wheel. This causes the blade to tip a little and makes the cut “pull” to the side.
What causes bandsaw blade drift?
Drift is cause because the blade buckles under the load. You can see that by stretching a ribbon between 2 points and applying a pressure to one of the edges, it will turn sideway easily. A sharp blade and high blade speed will help a lot with that.
Why are my bandsaw cuts wavy?
Re: Band saw Cutting Wavy Cuts. The clasic cause for wavy lumber is pushing a dull blade past it’s limits. Sharp don’t get it. On these low powered mills, the blade gotta be razor sharp..
When operating a bandsaw in which direction do the teeth point?
On a typical wood or metal cutting blade the hook or of point of the blade should be pointing down for a vertical blade bandsaw, or for a horizontal blade saw the hook of the teeth should be pointed such that they enter the workpiece first as the blade moves.
Where should a bandsaw blade sit on the wheel?
Make sure the machine is disconnected from the power supply. When tracking, you always want to make sure that the blade is sat on the crown of the wheel, with the deepest part of the gullet in the centre.
Why does my bandsaw blade wobble?
The blade on a saw left idle for long periods of time can leave an impression in the rubber tire which might cause erratic tracking. Purchase and install aftermarket replacement tires. (Search for “bandsaw tire” at woodcraft.com.) If you still see a back-and-forth motion, the culprit is probably the wheel itself.
Does a bandsaw cut straight?
Just like other power saws, a band saw blade needs tension to produce consistently accurate and straight cuts. This is especially so for thicker slabs and denser woods. Bandsaw blade manufacturers recommend a tension of between 15,000 PSI (pounds per square inch) and 20,000 PSI for a typical carbon-steel blade.
How long should a bandsaw blade last?
On average your bandsaw blade should last 6 months to as long as a few years depending on what your cutting with it. Make sure to match your blade strength and quality to the project and material your cutting.