If you don’t have too much time on your hands, that’s completely fine, you can feel free to read our quick overview of how to weld bandsaw blades below. Why You’ll Need to Weld A Bandsaw Blade & How To Do So. Next up, we’ll discuss exactly when and why you’d need to weld a bandsaw blade, as well as step by step guide on how to do so. The Round-Up. Now that you’ve finished reading this article, you should have a fairly solid idea of how to weld a broken bandsaw blade, if you didn’t already.
If you know how to weld bandsaw blades, it will help you save a considerable amount of money. Adequately welded bandsaw blades will last enough to make your hard work worthy enough. Well, I suggest you know how to weld a bandsaw blade so that you can quickly fix the imperfections.
Welding bandsaw blades are much cheaper than buying new blades and it allows you to use the blade for a longer period of time. The welding of your broken bandsaw blade is an economical option to purchase a new one. Once your blade snapped unexpectedly, you follow the steps on how to weld a bandsaw blade systemically.
The process of weld repairing a bandsaw blade with a TIG torch has to be followed down to the letter, or the weld may not take, and you’ll end up needing to buy yourself a new bandsaw blade. To TIG weld a broken bandsaw blade, the blade needs to be placed in a vise or a clamp jig to hold the two broken sections of the blade as tightly together as possible. Once you have the broken ends of the bandsaw blade set up on the table jig, hook up your TIG torch along with your shielding gas and use the 312 filler rod to weld the pieces of the blade together.
You might want to check for cracks because your blade might not always be braking at the factory weld. If you start off making your new blades 64 1/2 inches long you will be lucky if you have enough adjustment in your saw to remount it after you re weld it only one time. The factory uses the smallest length they can get by with and will still fit on the saw and they are not planing on you re welding your broken blades, but your saw will take a longer blade, and since you blade is longer now, if it does brake you will have more blade left over to re weld and put it back into service.
A little more than a year ago, I accidentally cut into my band saw blade with my angle grinder. I had been working on a jig that uses the grinder to sharpen the blade, when it slipped and cut in. I can’t say it’s as good as new, or that this is the best way to do this, but it does work and will tide me over until a new blade gets here.
how to weld a broken bandsaw blade Related Question:
Can you weld a broken band saw blade?
Luckily for you, though – a broken bandsaw blade doesn’t have to be the end of your work. What is this? You can simply weld the bandsaw blade back into shape.
Does welding melt metal?
Joining Metals As opposed to brazing and soldering, which do not melt the base metal, welding is a high heat process which melts the base material. Typically with the addition of a filler material.
Can you fix a bent bandsaw blade?
How to straighten a bandsaw blade? It is risky but if it’s absolutely necessary, a temporary fix to straighten a bandsaw blade can be done by placing it on an anvil and gently tapping it flat with a nylon head hammer/mallet or using a pair of gas pliers to straighten out the blade.
Why do I keep breaking band saw blades?
Machine Defects Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.
What is a blade welder?
The T27555 Blade Welder can cut, weld, anneal, and grind bandsaw blades. This allows you to make new blades from bulk coils of band stock. Quickly rejoin a blade that has been purposely cut for making an internal contour cut. Repair broken blades that are still sharp and useful.