If you don’t have too much time on your hands, that’s completely fine, you can feel free to read our quick overview of how to weld bandsaw blades below. Welding blades are a cheaper alternative than buying replacement blades. Why You’ll Need to Weld A Bandsaw Blade & How To Do So. Next up, we’ll discuss exactly when and why you’d need to weld a bandsaw blade, as well as step by step guide on how to do so. Of course, you’re more than able to buy a new bandsaw blade – yet welding is a much cheaper alternative, and gives you more use out of your blades. Welding A Broken Bandsaw Blade: How To. Okay, so now we’ve finished looking into why a broken blade would occur and the importance of welding them together, we can get into the fun stuff. We’ve narrowed down the welding of your bandsaw blades into three sets of steps. The Round-Up. Now that you’ve finished reading this article, you should have a fairly solid idea of how to weld a broken bandsaw blade, if you didn’t already.
There will be times when you can weld a bandsaw blade instead of having to buy a new one. Because of the expense of the machine, and the bandsaw blades, it is a much better option to weld the blades together, when it breaks, rather than buying a new one. Through use, or pressure applied the blade in a strange way, the bandsaw blade can snap.
The process of weld repairing a bandsaw blade with a TIG torch has to be followed down to the letter, or the weld may not take, and you’ll end up needing to buy yourself a new bandsaw blade. To TIG weld a broken bandsaw blade, the blade needs to be placed in a vise or a clamp jig to hold the two broken sections of the blade as tightly together as possible. Once you have the broken ends of the bandsaw blade set up on the table jig, hook up your TIG torch along with your shielding gas and use the 312 filler rod to weld the pieces of the blade together.
Or, you could do what I did and buy a bandsaw blade welder. Bought it at a auction for $20 and it paid for it’s self a long time ago. Just grind both sides a bit thinner, put the ends in the jig, and then pull the lever, ZAP, its done.
how to weld bandsaw blades together Related Question:
Can a bandsaw blade be welded?
Luckily for you, though – a broken bandsaw blade doesn’t have to be the end of your work. What is this? You can simply weld the bandsaw blade back into shape.
What is a blade welder?
The T27555 Blade Welder can cut, weld, anneal, and grind bandsaw blades. This allows you to make new blades from bulk coils of band stock. Quickly rejoin a blade that has been purposely cut for making an internal contour cut. Repair broken blades that are still sharp and useful.
Can you fix a bent bandsaw blade?
How to straighten a bandsaw blade? It is risky but if it’s absolutely necessary, a temporary fix to straighten a bandsaw blade can be done by placing it on an anvil and gently tapping it flat with a nylon head hammer/mallet or using a pair of gas pliers to straighten out the blade.
Why do I keep breaking band saw blades?
Even the best blades can fail if there is something else wrong with your bandsaw, and even a small misalignment of bearings or guides can put a twist in the blade as it goes around. Resulting in tension being applied in all the wrong ways which will lead to early breakage.
Does welding melt metal?
Joining Metals As opposed to brazing and soldering, which do not melt the base metal, welding is a high heat process which melts the base material. Typically with the addition of a filler material.