When cutting material up to 1/8-inch thick, use a blade with 10 teeth per inch, such as a 10-inch x 100 tooth or 12-inch x 120 tooth blade. For material up to 1/4-inch thick, use eight teeth per inch. For thicker sheets of aluminum, use a blade with just six teeth per diameter inch.

The task might seem intimidating unless you have the best circular saw blade for cutting aluminum out there as an average one might fail to cut it. Back to menu Best Circular Saw Blades for Cutting Aluminum FAQ. In this section, I answer some of the most popular questions that arise when people go shopping for aluminum-friendly blades to use on their circular saws. Carbide is one of the toughest materials found in circular saw blades and will work perfectly well, provided that the blade’s overall design was made with a view for aluminum cutting.

This non-ferrous cutting circular saw blade has a triple chip tooth configuration, enabling it to excel at cutting hard metals such as aluminum and other non-ferrous metals like copper and bronze. The DEWALT DW9152 circular saw blade is one proof that a circular blade does not need a lot of teeth to be able to cut through aluminum. If you push the circular saw blade through the aluminum and it doesn’t go as smoothly as you want, then it is likely because of the blade.

what circular saw blade for cutting aluminum Related Question:

What blade should I use to cut aluminum?

For cutting aluminum, your best bet would be for a blade suited for non-ferrous materials. These blades typically have “TCG” triple chip grind tooth profiles, which work best on aluminum and plastic materials. Something like the Freud LU77M010 (more info, $62 via Amazon) is what I’d pick.

What is the best TPI for cutting aluminum?

For aluminum, an 8-10 TPI blade is best. As far as the best brand of metal cutting blade, we like MK Morse. If you are cutting cast iron, stainless steel, and high-strength alloys, or for jobs like auto dismantling and fire & rescue, look for a carbide-tipped blade that is at least 8 TPI.

Will a carbide blade cut aluminum?

You should be able to use a carbide-tipped abrasive cutoff wheel for non-ferrous metals like brass, aluminum, copper or lead. Carbide-tipped blades last up to 10 times longer than regular steel ones. The pitch and design of the blade you choose will also vary depending on the thickness of the metal in question.

What is the best thing to cut aluminum with?

Use a wood-cutting saw with carbide-tipped blades to cut most aluminum. Select a fine-toothed blade and don’t cut aluminum with a wall thickness of more than 1⁄4 inch (0.64 cm). If possible, choose a saw blade that creates narrow kerfs (the notch or slot made by the saw).

Can you use a circular saw to cut aluminum?

A blade you use for woodworking will work on an aluminum application. However, you will need to ensure that the blade has carbide tips, and it is necessary to be more cautious with metal. That is because the tips can get ahold of the material, which will destroy the cutting piece or the blade.

Can Diablo blade cut aluminum?

Diablo’s Aluminum saw blade series is ideal for corded and cordless saws when on-the-job cutting non-ferrous metals such as aluminum extrusions, copper pipe, brass plate, etc.

What is 18 TPI for cutting?

Blades 12-18 TPI are typically used for metal and denser materials as well as finish cuts in wood. The 18-24 TPI range is almost always used for metal cutting. Pro Tip: Always keep 3 teeth in contact with the material being cut.

How many teeth does it take to cut aluminum?

When cutting material up to 1/8-inch thick, use a blade with 10 teeth per inch, such as a 10-inch x 100 tooth or 12-inch x 120 tooth blade. For material up to 1/4-inch thick, use eight teeth per inch. For thicker sheets of aluminum, use a blade with just six teeth per diameter inch.

What blade is best for cutting metal?

Ferrous blades are ideal for cutting metals that contain iron, such as stainless steel or cast iron. Choose a non-ferrous blade when cutting softer metals, like aluminum or copper. For the best results, use a diamond blade that’s rated to cut the type of metal you are working with.

Can you use a steel blade to cut aluminum?

Ferrous metal blades can be used for cutting all types of metal construction products including steel siding, roofing, steel studs, and other construction steel. Non-ferrous metal blades are designed for cutting products such as aluminum, aluminum trims, copper and brass.

Does tungsten carbide cut aluminum?

Applications: These tungsten carbide tipped blades are designed to cut aluminium, including bar, die-castings, extrusion and sheet. They are thus ideal for the manufacture of aluminium window frames and many other manufacturing and fabrication tasks. They will also cut wood and plastics.

Can I cut aluminium with an angle grinder?

An angle grinder is a power tool that can be used for different projects. You can cut metal, aluminium, concrete, bricks, pavers, wood, and other dense materials; you can sand and polish different surfaces to sharpen tools and grind materials. Angle grinders can be used with different types of discs for different jobs.

How do you cut aluminum rails?

Aluminum deck railings can be cut with standard wood cutting tools, eliminating the need for expensive specialized tools. Mitre saws and masking tape can be used to cut an aluminum railing to the required size.

How much does a miter saw cost?

A basic compound miter saw starts at $100, while miter saws with sliding blades start at $125. Dual-bevel miter saws start at $200, and professional-level miter saws with special features can cost as much as $800.

What is 14 TPI for cutting?

8-14 TPI blades are capable of cutting wood and the occasional nail. Demo blades fall into this category. 14-24 TPI is the range of metal cutting, PVC cutting and finish cut blades. The blades cut slowly, but leave being a very smooth edge.

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