That’s why we’ve touched on a few safety tips throughout the article to help understand how to cut metal with an angle grinder in the most efficient and efficient way. Whether you use a corded angle grinder or cordless grinder is really irrelevant as either or will cut through metal. So depending on how dense the material is and how clean of cut you’re expecting, you could always consider another power tool for cutting metal.
Cut Metal Fast There’s nothing wrong with using a good, old-fashioned hacksaw, but there are faster, easier ways to cut metal. Cut Aluminum with Your Miter Saw Making accurate cuts on aluminum rods, tubes and angles is easy with a miter saw and a blade designed to cut nonferrous metal. Cut Metal Lath and Mesh with a Grinder Metal lath and hardware cloth can be cut with a tin snips, but there’s an easier way.
A safe bet for most metal cutting jobs however is a 5-6 inch size grinder with a 1-1.6mm cutting wheel. Cutting discs made of Silicon Carbide and Aluminum Oxide abrasives are most commonly used for metal cutting. Follow our step-by-step guide below on how to set up and use your Angle Grinder safely and efficiently for cutting metal.
Bring the cutting wheel into contact with the metal and allow the weight of the angle grinder to do the work. Depending on the size of the angle grinder and the size of the pipe or rebar, you may be able to cut through it with one pass. Turn the angle grinder off after each cut and allow it to come to a stop before setting it down.
DIY users approaching projects in the metal fabrication field, where steel cutting is required, always have an initial question on what is the best abrasive product to efficiently cut through both stainless steel and mild steel. A bench mounted, drop saw will fit a 14″ 350mm or 16″ 400mm cutting blade, and this is most suitable for heavier steel work as the chop saw can cut through almost any metal with the correct cutting blade. As stainless steel is one of the harder types of steel to cut, a disc that cuts through stainless steel will cut through all types of metal including aluminium, sheet metal, rebar and other mild steels.
You still require appropriate personal protection gear before you commence on how to use an angle grinder to cut metal. With your job clearly outlines, now you are ready to switch on the angle grinder to begin grinding your metal. Read all the manufacturer’s instruction on how to use an angle grinder to cut metal before you start on your project.
At this stage, you should also ensure that you are following all of the right procedures regarding PPE. Metal cutting with an angle grinder will send out sparks and metal debris, so it is essential that you wear eye and ear protection. Many of the most common mistakes made when using an angle grinder to cut metal are related to the tool’s safe operation and implementation. Instead, like all fabrication work, metal cutting with an angle grinder requires practice, not only with this power tool but also with a variety of metal types and gauges.
will angle grinder cut through steel Related Question:
Can I cut steel with an angle grinder?
So can an angle grinder cut metal or even dense steel? Yes, it most definitely can. At the end of the day, using an angle grinder to cut metal can be highly effective and extremely safe as long as you have the right equipment and safety tools with you.
What steel Cannot be cut with a grinder?
The material, named Proteus, cannot be cut using either angle grinders, drills, or high-pressure water jets. To create it, a team of engineers from the UK’s Durham University joined forces with the experts from Germany’s Fraunhofer Institute.
What blade Do I need to cut metal with angle grinder?
An angle grinder fitted with an abrasive metal-cutting disc works well to cut all kinds of metal, including bolts, angle iron, rebar and even sheet metal. But the discs wear down quickly, cut slowly and shrink in diameter as you use them. Instead, we recommend using a diamond blade that’s rated to cut ferrous metal.
Can I put a metal cutting blade on my miter saw?
Although mitre saws were traditionally used for cutting wood, with the correct blade they can make light work of cutting through steel and aluminium profiles at an angle.
How thick of metal can a cut off wheel cut?
Resinoid-bonded abrasive cutting wheels are available in various sizes and thicknesses. The most popular range is 2 to 16 inches in diameter, and common thicknesses are from 0.045 in. to 1⁄8 in. Thinner wheels remove less material during the cut.
What material can be cut with an angle grinder?
An angle grinder is a power tool that can be used for different projects. You can cut metal, aluminium, concrete, bricks, pavers, wood, and other dense materials; you can sand and polish different surfaces to sharpen tools and grind materials. Angle grinders can be used with different types of discs for different jobs.
What’s harder to cut steel or iron?
The difference is that steel has a carbon content of less than 2.1% by weight. More carbon makes the mix harder, more brittle, so less ductile. Cast iron contains MORE carbon than that rough upper limit of 2.1% for steel.
Can you grind tool steel?
The high alloy content of tool steel means that such steel are often more difficult to grind than conventional structural steel. In order to achieve successful results when grinding tool steel, it is necessary to choose the grinding wheel with care.
Will HSS cut hardened steel?
You want a cobalt bit, as it’s a type of high-speed steel (HSS) that has more cobalt in it and is strong enough to cut through hardened steel.
Is stainless steel hard to cut?
Due to its rust resistance, strength, and sturdiness, stainless steel is one of the most used and popular materials all over the world. But cutting stainless steel is more difficult than cutting other metals because of how sturdy and strong it is.
What kind of saw will cut metal?
Circular Saw with Metal Cutting Blade or Metal Circular Saw Roofing, sheet metal, and corrugated metal—basically any metal that generally requires just a simple, straight cut—can be cut by a circular saw with the right blade.
Can you put a masonry blade on a miter saw?
The masonry blade is made of a hardened material such as carbide and may have diamond-encrusted cutting teeth, capable of cutting into paver materials. The blades’ cost are determined by their material, so you can find a blade to fit any budget. Install the masonry blade into your compound miter saw.
Can you cut steel on a table saw?
To cut metal with a table saw, you will need to fit a blade to the machine with tungsten carbide tips or made to cut metals. Setting the blade to the right speed, secure the metal to the fence, and then start cutting it by moving it slowly across the blade using a push block.
What type of wheel is used for cutting steel?
Zirconia alumina: Zirconia alumina provides superior cutting for steel, structural steel, iron, and other metals, and it is ideal for rail cutting and other heavy-duty applications.
What is the difference between a cutting disc and a grinding disc?
Clue is in the title, a cutting disc is thin and used for cutting and a grinding disc is much thicker and used for grinding not cutting.
