Use a carbide-tipped blade with a tooth spacing of 1/2 inch or less when you cut Lexan with a circular saw. The teeth should have alternate 45-degree bevels to reduce chipping. The use of a circular saw is recommended only for sheets with a thickness of 3 mm or more.
Amana’s triple-chip grind, carbide-tipped teeth produce less heat than a standard blade, leaving a crisp, smooth edge without “Chip-welding”. These industrial-quality blades work great on acrylic, Plexiglas®, polycarbonate, Lexan®, and many other sheet plastics. To prevent dulling, use blade only for cutting plastics.
Aside from being mindful of the abovementioned factors to consider when choosing a saw blade for cutting Plexiglass, it will also help to know the most recommended circular saw blades by the experts for cutting Plexiglass. 2) Diablo D1080N. The Diablo D1080N is a saw blade rolled out by Diablo, a pioneering company in the manufacturing of circular saw blades. 5) Irwin 11820ZR. Another excellent option if you are looking for a circular saw blade for cutting Plexiglass is the Irwin 11820ZR. The Irwin 11820ZR is a 6-1/2″ circular saw blade that comes with 140 teeth.
If you are using Lexan for your own project, it is important to know how to cut it correctly without damaging it. If you have a sheet of Lexan that is thinner than 3 millimeters, you can use a standard utility knife to cut it. Yes, if the Lexan is not too thick, this is a perfectly fine way to cut Lexan.
best circular saw blade for lexan Related Question:
What is the best saw blade to cut polycarbonate?
Polycarbonate can be cut with a variety of common hand held and table mounted sawing equipment. Fine tooth hollow ground blades and triple chip carbide blades are the best choices for producing a good quality finish. For thin gauge sheet 1/16” -3/32” thick use hollow ground panel blades with 10-12 teeth per inch.
Can you cut polycarbonate with a circular saw?
Polycarbonate sheets can be cut with either a circular saw or a jigsaw. A circular saw is the best tool for cutting larger polycarbonate lengths. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut.
How do you cut polycarbonate sheets with a circular saw?
Cutting polycarbonate sheets with a circular saw But, you will need to choose a saw blade with fine teeth, with a standard size saw blade of 250-300 millimeters. Using such a circular saw at a recommended speed of 4000 revolutions per minute, you can get a nice smooth cut.
Can you cut Lexan with jigsaw?
If you need to cut Lexan on a curve, use a jigsaw or band saw. Either of one these should be fitted with a blade designed to cut metal, and its teeth should be spaced anywhere from 2 mm to 4 mm apart. When cutting into Lexan with a jigsaw, you first should clamp the Lexan tightly to a work table.
Can you drill holes in polycarbonate?
You can use an ordinary iron drill or HSS drill bit to drill holes in polycarbonate. Position the drill perpendicular to the polycarbonate and run the drill at medium speed immediately. Don’t use too much pressure but let the drill do the work. It’s important to use a drill that is not brand new but is still sharp.
Which is stronger Lexan or plexiglass?
Overall Strength Lexan is the strongest and can withstand impacts to such a degree that it won’t crack. Instead, it displays resistance by bending. Plexiglass is still quite strong, but it may crack or chip, given enough time or impact. That’s because it’s a little less rigid than Lexan.
What kind of blade do you use to cut Lexan?
Use a carbide-tipped blade with a tooth spacing of 1/2 inch or less when you cut Lexan with a circular saw. The teeth should have alternate 45-degree bevels to reduce chipping. The use of a circular saw is recommended only for sheets with a thickness of 3 mm or more.
What blade is best for cutting plastic?
Cutting Thick Sheets of Plastic To make straight cuts on thicker sheets of acrylic and polycarbonate plastic (greater than ⅛ inch thick), you’ll need to use a table saw or circular saw. Use blades designed specifically to cut plastic, which are often packaged as “No Melt” blades.
Which is stronger plexiglass or polycarbonate?
Generally speaking, acrylic sheeting is shinier and polycarbonate sheet is stronger. Acrylic and polycarbonate both weigh less than half of what a comparably sized piece of glass weighs yet they are both much stronger than glass.
How do you cut polycarbonate without cracking it?
Use a circular saw or a jigsaw for the best cut. Polycarbonate sheets can be cut with either a circular saw or a jigsaw. A circular saw is the best tool for cutting larger polycarbonate lengths. Thanks to the properties of this material, polycarbonate won’t crack or splinter around the cut.
How do you join two polycarbonate sheets?
The sheets can be glued together using epoxide glue that is applied to the cut edges of the sheet before joining the two together. Epoxide glue has to be used as using other glue will cause your sheets to have small cracks beneath the surface.
How do you cut polycarbonate multiwall?
Multiwall polycarbonate sheets can be cut with standard workshop equipment. This includes a common circular saw, hand saw, and hacksaw. Circular saws should have fine-toothed panel blades. After sawing, the channels of the sheets should be cleaned with compressed air.
Does polycarbonate scratch easily?
Like acrylic, polycarbonate has some cons to consider. It is typically not a shiny material, but it can be polished. Although it resists cracking and chipping, it dents and scratches easily.
Is Lexan the same as polycarbonate?
Yes, they are the same thing. Lexan™ is actually a brand name of polycarbonate manufactured by Sabic Innovative Plastic. We offer both Lexan™ and Makrolon® brand polycarbonate sheet.
Can you cut Lexan with an angle grinder?
I have cut it many times with a metal cutting wheel on an angle grinder. Just go fast enough that it doesnt melt back together behind the cut . It will build up around the edges ,but after it cools off you can put on a thick glove and snap the buildup right off cleanly .
